Online Material Dosing and Mixing Solution For Pipe Extrusion

In plastic pipe industry,” improving efficiency and reducing costs” is the major factor almost in all pipe manufacturer. With the intensified market competition and the diverse order demands, manufacturer not only need to control production costs, but also need to cope with the challenges of more small batches and multiple specifications. “Flexible production” has become a key solution to improve efficiency, reduce costs, and respond to market changes.

In response to the headache problems in the industry, Mconvey has launched an “online compounding” solution for the extrusion industry, providing a more flexible and efficient feeding method for pipe manufacturers. By configuring multiple loss-in-weight combo on top of extruder, multiple kinds of materials (including main materials, fillers and pigment) can be accurate dosing online, mixing in real time, and feed synchronously to extruder according to the set proportion.

High filler feeding and stable dosing

The system supports online addition of high filling of calcium carbonate （up to 40 PHR of calcium carbonate can be added online）, effectively reducing material costs and energy consumption.

Quickly formula switch

Formula adjustment does not require stopping the machine to change materials. Just modify the parameters on the touch screen to switch automatically. This greatly reduces the time for color and material changes and meets the needs of rapid response to multi-specification and small-batch orders.

Energy saving and consumption reduction

After various raw materials aredosed online according to their respective total proportions, they are stirred at high speed and then quantitatively fed into the extruder. Compared with the traditional centralized mixing, it can significantly reduce the energy consumption of the mixing system, saving about 20 kWh of electricity per ton, while simplifying the process and reducing labor and material losses.

Patented design

The hopper adopts 360° stirring without dead angles to prevent material flushing and bridging, ensuring that materials with poor fluidity can be fed stably under high-frequency operation, reducing material jams, downtime and other faults.

Mconvey “online dosing and mixing ” system is not only a set of dosing equipment, but also a flexible, efficient and energy-saving dosing solution. Mconvey provides a sustainable solution for pipe manufacturing companies to reduce costs and improve efficiency.

For more info, pls contact us:

+86-18028101014(wechat/whatsApp).